INTRODUCTION TO RF ID
Radio-frequency identification (RFID) is an automatic identification method, relying on storing
and remotely retrieving data using devices called RFID tags or transponders.
The technology requires some extent of cooperation of an RFID reader and an
RFID tag. An RFID tag is an object that can be applied to or incorporated into
a product, animal, or person for the purpose of identification and tracking
using radio waves. Some tags can be read from several meters away and beyond
the line of sight of the reader. An RFID tag is an object that can be applied
to or incorporated into a product, animal, or person for the purpose of
identification and tracking using radio waves. Some tags can be read from
several meters away and beyond the line of sight of the reader.
What is RFID?
A basic RFID system consists of three
components:
a) An antenna or coil
b) A transceiver (with decoder)
c) A transponder (RF tag)
Electronically programmed with unique
information. There are many different types of RFID systems out in the market.
They are categorized according to their frequency ranges. Some of the most
commonly used RFID kits are as follows:
1) Low-frequency (30 KHz to 500 KHz)
2) Mid-Frequency (900 KHz to 1500MHz)
3) High Frequency (2.4GHz to 2.5GHz)
These frequency ranges mostly tell the
RF ranges of the tags from low frequency tag ranging from 3m to 5m,
mid-frequency ranging from 5m to 17m and high frequency ranging from 5ft to
90ft. The cost of the system is based according to their ranges with
low-frequency system ranging from a few hundred dollars to a high-frequency
system ranging somewhere near 5000 dollars.
COMPONENTS OF RFID
Basic RFID systems consist of
three components:
·
An
antenna or coil
·
A
transceiver (with decoder)
·
A
transponder (RF tag) electronically programmed with unique information
1.ANTENNA
The antenna
emits radio signals to activate the tag and read and write data to it. Antennas
are the conduits between the tag and the transceiver, which controls the
system's data acquisition and communication. Antennas are available in a
variety of shapes and sizes; they can be built into a door frame to receive tag
data from persons or things passing through the door, or mounted on an
interstate tollbooth to monitor traffic passing by on a freeway. The
electromagnetic field produced by an antenna can be constantly present when
multiple tags are expected continually. If constant interrogation is not
required, a sensor device can activate the field.
Often the
antenna is packaged with the transceiver and decoder to become a reader (a.k.a.
interrogator), which can be configured either as a handheld or a fixed-mount
device. The reader emits radio waves in ranges of anywhere from one inch to 100
feet or more, depending upon its power output and the radio frequency used.
When an RFID tag passes through the electromagnetic zone, it detects the
reader's activation signal. The reader decodes the data encoded in the tag's
integrated circuit (silicon chip) and the data is passed to the host computer
for processing.
2.TAGS (Transponders)
An RFID tag is comprised
of a microchip containing identifying information and an antenna that transmits
this data wirelessly to a reader. At its most basic, the chip will contain a
serialized identifier, or license plate number, that uniquely identifies that
item,similar to the way many bar codes are used today. A key difference,
however is that RFID tags have a higher data capacity than their bar code
counterparts. This increases the options for the type of information that can
be encoded on the tag, including the manufacturer, batch or lot number, weight,
ownership, destination and history (such as the temperature range to which an
item has been exposed). In fact, an unlimited list of other types of
information can be stored on RFID tags, depending on application needs. An RFID
tag can be placed on individual items, cases or pallets for identification
purposes, as well as on fixed assets such as trailers, containers, totes, etc.
Tags come in a variety of
types, with a variety of capabilities. Key variables include:
"Read-only" versus
"read-write"
There are three options in
terms of how data can be encoded on tags: (1) Read-only tags contain data such
as a serialized tracking number, which is pre-written onto them by the tag
manufacturer or distributor. These are generally the least expensive tags
because they cannot have any additional information included as they move
throughout the supply chain. Any updates to that information would have to be
maintained in the application software that tracks SKU movement and activity.
(2) "Write once" tags enable a user to write data to the tag one time
in production or distribution processes. Again, this may include a serial
number, but perhaps other data such as a lot or batch number. (3) Full
"read-write" tags allow new data to be written to the tag as
needed—and even written over the original data. Examples for the latter
capability might include the time and date
of ownership transfer or
updating the repair history of a fixed asset. While these are the most costly
of the three tag types and are not practical for tracking inexpensive items,
future standards for electronic product codes (EPC) appear to be headed in this
direction
Data capacity
Form factor
The tag and antenna structure can come in a variety of physical form factors and can either be self-contained or embedded as part of a traditional label structure (i.e., the tag is inside what looks like a regular bar code label—this is termed a 'Smart Label') companies must choose the appropriate form factors for the tag very carefully and should expect to use multiple form factors to suit the tagging needs of different physical products and units of measure. For example, a pallet may have an RFID tag fitted only to an area of protected placement on the pallet itself. On the other hand, cartons on the pallet have RFID tags inside bar code labels that also provide operators human-readable information and a back-up should the tag fail or pass through non RFID-capable supply chain links.
Passive versus active
“Passive” tags have no
battery and "broadcast" their data only when energized by a reader.
That means they must be actively polled to send information. "Active"
tags are capable of broadcasting their data using their own battery power. In
general, this means that the read ranges are much greater for active tags than
they are for passive tags—perhaps a read range of 100 feet or more, versus 15
feet or less for most passive tags. The extra capability and read ranges of
active tags, however, come with a cost; they are several times more expensive
than passive tags. Today, active tags are much more likely to be used for high-value
items or fixed assets such as trailers, where the cost is minimal compared to
item value, and very long read ranges are required. Most traditional supply
chain applications, such as the RFID-based tracking and compliance programs
emerging in the consumer goods retail chain, will use the less expensive
passive tags.
Frequencies
Like all wireless
communications, there are a variety of frequencies or spectra through which
RFID tags can communicate with readers. Again, there are trade-offs among cost,
performance and application requirements. For instance, low-frequency tags are
cheaper than ultra high-frequency (UHF) tags, use less power and are better
able to penetrate non-metallic substances. They are ideal for scanning objects
with high water content, such as fruit, at close range. UHF frequencies
typically offer better range and can transfer data faster. But they use more
power and are less likely to pass through some materials. UHF tags are
typically best suited for use with or near wood, paper, cardboard or clothing
products. Compared to low-frequency tags, UHF tags might be better for scanning
boxes of goods as they pass through a bay door into a warehouse. While the tag
requirements for compliance mandates may be narrowly defined, it is likely that
a variety of tag types will be required to solve specific operational issues.
You will want to work with a company that is very knowledgeable in tag and
reader technology to appropriately identify the right mix of RFID technology
for your environment and applications.
EPC Tags
EPC refers to
"electronic product code," an emerging specification for RFID tags,
readers and business applications first developed at the Auto-ID Center at the
Massachusetts Institute of Technology. This organization has provided significant
intellectual leadership toward the use and application of RFID technology. EPC
represents a specific approach to item identification, including an emerging
standard for the tags themselves, including both the data content of the tag
and open wireless communication protocols. In a sense, the EPC movement is
combining the data standards embodied in certain bar code specifications, such
as the UPC or UCC-128 bar code standards, with the wireless data communication
standards that have been developed by ANSI and other groups.
3.RF Transceiver:
The RF transceiver is the source of the
RF energy used to activate and power the passive RFID tags. The RF transceiver
may be enclosed in the same cabinet as the reader or it may be a separate piece
of equipment. When provided as a separate piece of equipment, the transceiver
is commonly referred to as an RF module. The RF transceiver controls and
modulates the radio frequencies that the antenna transmits and receives. The
transceiver filters and amplifies the backscatter signal from a passive RFID
tag.
Typical Applications for RFID
- Automatic Vehicle identification
- Inventory Management
- Work-in-Process
- Container/ Yard Management
- Document/ Jewelers tracking
- Patient Monitoring
The Advantages of RFID Over
Bar Coding
1.No "line of sight" requirements
2.More automated reading:
3.Improved read rates:
4.Greater data capacity:
Common Problems with RFID
Some common problems with
RFID are reader collision and tag collision. Reader collision occurs when the
signals from two or more readers overlap. The tag is unable to respond to
simultaneous queries. Systems must be carefully set up to avoid this problem.
Tag collision occurs when many tags are present in a small area; but since the
read time is very fast, it is easier for vendors to develop systems that ensure
that tags respond one at a time. See Problems with RFID for more details.
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